Industry Solutions
Electrical Component Feeding Solutions
Terminals, contacts, connectors and housings — fed at rate, oriented correctly, and traveling at a speed a sensor-triggered process can rely on.
Built Around Your Challenges
Challenges We Help You Overcome
Speed That Does Not Drift
A vibratory track moves parts by friction, so trailing parts run slower than leading ones. Where a dispenser or a marker fires on a sensor signal, we put the part on a motor-driven belt instead.
Many Variants, One Machine
We have built systems running eight terminal variants — different barrel diameters, different lengths — with no retooling and no recalibration of the customer's process between them.
Soft Metals Handled Gently
Polyurethane bowl coatings keep copper and plated terminals unmarked through the bowl, and the same coating drops the noise the machine makes.
Orientation Held to the Last Inch
Barrel-trailing, nose-first, flat-side down — whatever your process needs, the tooling is cut for it and the escapement holds it through the hand-off.
Integrated With Your Process
Sensor-triggered dispensing, marking and inspection all wire into an I/O block, and we build the adjustable mounting bracket your equipment sits on.
Our Electrical Component Solutions
Recommended Solutions
Vibratory Bowl Feeders
Custom-tooled bowls for any part geometry. The workhorse of automated parts feeding.
Learn More
Linear Feeders
Speed Control
Vibratory inline tracks, belt conveyors and air tracks that carry oriented parts to the pick point and hold the buffer that keeps it fed.
Learn More
Escapements
Singulate a part and hold it exactly where your robot or tooling expects it.
Learn More
Vision Systems
For parts too subtly asymmetric for mechanical tooling to orient reliably.
Learn More
Real Systems, Shipped
Proven Applications
120 PPM
8 variants, no retooling
Electrical Components
Custom Conveyor Locks Brazing Paste Timing at 120 PPM
A terminal manufacturer dispensing brazing paste onto copper ring terminals needed every part past the sensor at exactly the same velocity. A 500mm coated bowl feeds a Bellco-built dual-belt conveyor that grips each terminal from both sides.
60–120 PPM
Engineered to top end
Electrical Components
Barrel-Trailing Orientation on a Coated Bowl
A 304 stainless bowl with polyurethane coating orienting copper ring terminals barrel-trailing onto a 355mm flat linear track, with a 30-minute hopper and shortage sensing.
4 lanes
Independently gated
Electrical Components
Parallel Escapement Lanes on One Baseplate
Four escapement tracks on a shared base, each independently gated, feeding a single downstream cell from parallel lanes.
The Bellco Difference
Why Customers Choose Bellco
Custom Engineered to Your Part
No templates. Every system is designed around your exact part geometry, feed rate, and integration requirements.
Designed in SolidWorks
You see and approve a full 3D model before we machine a single piece of tooling. No surprises on delivery.
Video Factory Acceptance Test
Every system runs a full FAT at our Ohio facility — video documented — so you know it works before it ships.
1-Year Warranty
Full parts and labor coverage backed by the Ohio team who built your system. Direct engineer access, no ticket queues.
20–40% Lower Cost
Direct manufacturing, no brokers, no markup. Premium quality at a price that consistently beats legacy suppliers.
Common Questions
Electrical Components FAQs
Our dispenser fires on a sensor. Can a feeder hold that timing?
A vibratory track on its own usually cannot, because part-to-part friction means trailing parts travel slightly slower. The fix is to take the part out of the vibratory environment at the process zone and put it on a belt conveyor running at a fixed motor-controlled velocity. We have built exactly that for a brazing-paste line at 120 parts per minute.
How many part variants can one system handle?
More than most people expect if it is engineered for it up front. One conveyor system runs eight ring-terminal variants with no belt change and no dispenser recalibration — the engineering is in belt tension, drive ratio and side-rail geometry, all solved before fabrication.
Will the feeder mark plated or soft metal parts?
Not with a polyurethane-coated bowl, which is what we specify for copper, brass and plated components. It is the same coating that makes the machine quieter.
How do I know the system works before it arrives?
Two ways. You approve a full SolidWorks model before we machine a single piece of tooling, and every system runs a factory acceptance test at our Ohio facility that is video documented and sent to you.
How long does it take to get a quote?
Three business days is our average. Send us the part — or a drawing of it — along with your target feed rate and how parts need to be presented downstream, and an engineer will come back with a scoped quote.
How does Bellco pricing compare to other suppliers?
Bellco systems are typically priced 20–40% below traditional suppliers. We manufacture directly — no brokers, no middlemen — which lets us compete on price without cutting engineering time, material quality, or testing.
Ready to Start?
Let's Engineer Your Feeding System.
Send us the terminal, the rate, and what your process does to it downstream. We will come back in three business days with a quote and a SolidWorks model you can review before we build a thing.
Talk to an Engineer
- Quote Turnaround
- 3 business days
- Design Review
- SolidWorks model before build
- FAT Video
- Included on every system
- Warranty
- 1 year, parts & labor
- Location
- Concord Township, Ohio