Custom-tooled for large metal clips, designed to deliver perfect spacing for robotic assembly cells.
| Industry |
Solar (also ideal for automotive, aerospace, medical, and machinery assembly applications) |
| Rate | 20 PPM |
| Components | Vibratory bowl feeder, conveyor hopper, dual shuttle escapement |
Project Overview
A major manufacturer in the solar industry needed a reliable parts feeding solution for large metal clips. The challenge: present each part at exact spacing for robotic pick-up, sustain production with minimal operator involvement, and ensure seamless integration into their existing automation cell.
Bellco delivered a high-quality, custom system featuring:
-
A conveyor-fed vibratory hopper providing up to one hour of continuous operation.
-
A custom-tooled 1100mm stainless steel vibratory bowl for precise, repeatable orientation.
-
A dual-position escapement to space parts exactly 200mm apart for clean robotic pick-up every 6 seconds.
-
Integrated smart sensors and EtherCat-ready control system for plug-and-play operation.
Engineering the Solution
We used SolidWorks 3D CAD software to develop a fully customized vibratory feeder system. This allowed the client to visualize the exact configuration before build, ensuring alignment with their production goals.
Key Design Features
-
High-End Dual Escapement: Delivers perfectly spaced parts for robotic pick-up, improving cycle time and accuracy.
-
Conveyor Hopper (4.5 cubic feet): Provides 1 hour of unassisted runtime, reducing downtime and operator involvement.
-
Custom 1100mm Stainless Steel Bowl: Tooled for consistent, directional feed at 20 PPM.
-
Precision Sensors & Controls: Keyence sensors detect part presence; CUH digital controllers provide programmable, responsive performance.
-
Durable Construction: Nickel-plated baseplate, adjustable steel legs, and robust frame for 24/7 factory operation.
Conclusion & Results
The delivered system exceeded performance expectations:
✅ Consistent Output: 20 PPM with accurate 200mm part spacing.
✅ Hands-Free Operation: 1-hour continuous feed time before refilling.
✅ Seamless Integration: Pre-wired and tested with I/O block for easy drop-in installation.
✅ Enhanced Reliability: Built for demanding, continuous industrial environments.
✅ Design Transparency: Client-approved SolidWorks 3D model before build.
This project highlights Bellco’s ability to design, build, wire, control, and debug complex feeding systems for high-precision automation.
Need a parts feeding system?
